To spark the imagination of those contemplating similar projects in their marinas, Robert Wilkes highlights ten of the best Bellingham Marine marina rebuilds.
Best Superyacht Marina:
Rybovich, West Palm Beach, Florida, USA
You won’t find a marina and shipyard more tailored to serving the needs of superyacht owners and crews than Rybovich, the world’s pre-eminent superyacht facility. The marina can accommodate yachts of 120m (400ft) with high freeboard, heavy duty docks; in-slip refueling; abundant power and the ability to service yachts right from the docks. Specializing in 10-star concierge service, crews enjoy hotel-like amenities and an on-site bistro social life. The shipyard can haul out most yachts and also has a 2,500- ton floating dry dock. A new 14 acre (5.6ha) work-site was recently added nearby and a channel was dredged to integrate the two sites. Read more about developer’s plans for Rybovich, best superyacht, destination marina.
Best Iconic Boat Show Venue:
Bahia Mar Yacht Center, Fort Lauderdale, FL, USA
Bahia Mar Yacht Center is one the earliest and longest serving venues of the annual Fort Lauderdale International Boat Show – the largest boat show in the world – and the 2002 rebuild ensures that it will continue in that tradition. Masterfully designed, the marina functions as a world class superyacht center 11 months out of the year. The magic begins in October when the marina expands from 242 large yacht slips and side ties into a 1,000-boat gunwale-to-gunwale moorage for the iconic Fort Lauderdale International Boat Show. The rebuild transitioned the marina from fixed to floating docks and incorporated a one of- a-kind electrical system with custom-built distribution panels for the show. The system ensures adequate power for all the yachts on display. Learn more about the award winning marina at Bahia Mar Yachting Center.
By Robert Wilkes
Having bought Rybovich in 2004, Wayne Huizenga, Jr., made a multi-million dollar gamble. He thought his location in West Palm Beach, Florida, had the potential to attract large yachts from around the world. His vision for a superyacht marina and service center had not been executed on this level before. On the other hand, there were few suitable alternatives in the area for superyachts passing through. To test the idea, he would have to dredge the basin, an expensive undertaking.
Huizenga, as it turned out, was right. Since setting up the world’s first integrated superyacht marina, Rybovich has enjoyed steady growth and expansion. The marina and refit center has acquired a worldwide reputation among superyacht owners, captains and crews that is arguably unmatched in the world.
Without doubt, Rybovich has benefited from the continuous building of new superyachts. There are just under 5,000 superyachts over 30m (100 ft.) worldwide and shipyards are turning out 150 new ones each year. But expanding market size is only part of the story. Huizenga is from a very successful South Florida business family. So it’s no surprise that his success has more to do with sound business practices, most importantly listening to the customer, adapting to market needs and having a clear, “big idea” and staying with it relentlessly.
Changes at Rybovich
Rybovich in West Palm Beach is a Bellingham Marine-built floating dock facility with 57 slips up to 120m (390 ft.) in length. The heavy-duty docks support scissor lifts and a fleet of golf carts. The marina provides fresh water connections, in-slip pump out for gray and black water and superyacht-capable shore power. New power pedestals with increased capacity have recently been installed and the electrical capacity continues to be upgraded. Much of the service work is done in water, and the marina also has 10 dry-space locations for on-land refit for vessels up to 600 tons and 59m (195 ft.).
Soon after purchasing the marina, management could see more space was needed for out-of-water work. In 2006, a 14-acre site two miles north at Riviera Beach was purchased and put in operation. A property improvement plan for the Riviera Beach location is process.
Called the Rybovich North, once complete, Rybovich’s Riviera Beach location will have a 1,100-ton Travelift to complement their 2,500-ton floating dry dock. A 400-ton Travelift will also be added to the facility.
A channel had to be dredged to 4.5m (15 ft.) before the two sites could be operationally linked. Permitting took seven years. The channel allows transfer of very large yachts from one site to the other. Bellingham Marine built a 400 ft. floating dock at Rybovich North to stage 75m to 85m (250 ft. to 280 ft.) yachts for servicing. In 12 to 18 months the facility will have haul out capabilities for large yachts. The goal is to move the industrial work to Rybovich North and have the two sites work seamlessly at the same level of quality and service.
Meanwhile, at the marina, the outside of the east dock was dredged deeper to allow 90m (300 ft.) yachts to tie on the outside. The arrangement provides easy maneuvering and offers the owner’s guests a Palm Beach Island view. Bellingham Marine wave attenuators are planned and permitting is in place for expansion of the north side on the marina that will accommodate several more superyachts.
A global player
Francois Van Well is vice president of business development for Rybovich. “We’re not just a shipyard,” said Van Well, “we’re a full-service marina and we try to keep it full like any other marina. Our customers come here because of the quality of our facilities to maintain and repair large yachts. Our clientele includes larger and larger yachts as our reputation and capabilities have grown.”
Huizenga did more than put up a “superyachts welcome here” sign and wait for business. He hired Chris Denhard as their business liaison and customer relations manager. Denhard travelled the world creating relationships with owners and captains that would later turn into service visits to Rybovich. Van Well and his team approached large yacht manufacturers in Europe and offered to acquire the specialized capabilities, tools and training needed to make Rybovich a provider of warrantee services for their yachts.
The presence of Rybovich in Florida, the growing number of superyachts and congestion in Mediterranean ports combined to alter cruising patterns of large yachts. “We’ve become an integral part of the itinerary for many yachts,” said Van Well. “They plan a stop for annual maintenance either on their way to the Caribbean or on the way back to their home port.”
“As these boats get bigger,” said Van Well, “their capabilities are greater. A steel-hulled vessel 40m and up can go anywhere any time of year and doesn’t have to be put up for storage in winter. They can leave the Mediterranean, go to either coast of the Americas, or go to the Galapagos, Fiji, New Zealand and Asia. We’re helping to encourage yacht visits to our area. We are a co-sponsor of the St. Barts Bucket Regatta held in March for sailboats over 30m (100 ft.), and it attracts many superyachts to the area.”
Taking care of the superyacht customer
“This was uncharted territory,” said Van Well, “when we pioneered the superyacht marina and refit concept. We had to listen to the customer and adapt quickly, and we still do. We learned that the key is to take stress off the captain by removing risks and uncertainties. For example, we have our own fleet of tugboats specifically designed for superyachts. We are taking delivery of a new, larger tugboat and training new crews to transfer large yachts between the West Palm Beach marina and the Riviera Beach Facility. When there are movements there are potential risks, so we make it as stress free as possible for the captain.”
“We have in-slip refueling and that’s fine for boats up to 40m to 45m (130 ft. to 150 ft.),” said Van Well. “Very large yachts need faster refueling. We’re one of the larger fuel distributors in South Florida, and we know the captains don’t want to wait all day for fuel trucks to arrive. So we have fuel trucks back to back, sometimes six or seven of them, to expedite refueling. We tailor our operation to be seamless, accommodating and up to the standards of the boats themselves.”
“Larger boats have larger permanent crew, 30 people on some boats,” said Van Well. “We normally have 500 to 600 crew staying in the marina. They may be here for two months or more. We basically run a hotel where the guests bring their own room. This is their chance to take care of medical and dental needs, go shopping, and relax. We have a crew lounge which acts as a hotel lobby, a restaurant, a pool and a complete exercise facility. Our concierge helps them with any non-technical needs. They used to rent cars, but that was expensive and created a parking problem. Instead we have a complementary shuttle bus to take them anywhere they want to go.”
An economic boost to the region
Relocating out-of-water work allowed Rybovich to begin multi-acre, nautically-themed real estate development at the West Palm Beach site that will include a number of new buildings that will host retail, restaurant, residential and other commercial tenants.
“When you have a marina like ours it’s buzzing with activity, like other ports around the world,” said Van Well. “That’s what we want to capture in our real estate development, a nautical feel that people will want to be around. Instead of fences and security guards we want it to be open to the community and be a place where they can enjoy the atmosphere and excitement created by these large, beautiful yachts.”
Rybovich is having a big impact on the economy. The company and its subcontractors provide hundreds of jobs. They hire and train people from all economic levels of the local area.
Wayne Huizenga, Jr.’s concept of a large-boat integrated marina and service center continues to expand and add capabilities, much to the credit of his management team. As they have from the beginning, they listen to the customer and adapt to their needs. Along the way they have changed the large-boat yachting world and benefited the community they serve.
By Robert Wilkes
Caution: this is a story of marina redevelopment and expansion in New Zealand that contains a number of challenging Māori names. Be undaunted. It’s an inspirational story well worth the effort.
Lake Taupō is considered the “beating heart” of the North Island by Māori. The lake bed is formed by a huge volcanic crater and is owned by Ngati Tūwharetoa, a Māori tribe made up of 26 hapū, or sub-tribes. Motuoapa Marina nestles on the shore of a village of the same name. Now that you have mastered these challenging Māori names, we begin.
New Zealand is a new land that rose from the sea as the result of the massive collision of tectonic plates. Lake Taupō is in a volcano caldera or crater formed by multiple eruptions over 300,000 years. The last major eruption 1,800 years ago may have been the natural phenomenon noted at the time by chroniclers in China and Rome. Located in the middle of the North Island, the 623 sq. km lake is the largest in New Zealand. Major population centers are three hours south and north, notably Wellington and Auckland. The lake is dotted with stunning cliff-side Māori carvings and visitors enjoy fishing excursions and adventure tours. Remarkably, but not in New Zealand, there are ski resorts not more than 30 minutes away.
The original marina was built fifty to sixty years ago by local boating enthusiasts and members of social organizations who wanted a place to keep a boat on the lake. They did it with grit and sweat on weekends. They created a cozy marina for family boating in a beautiful setting; some say it has the greatest trout fishing in the world. All the slips are permanently rented by local residents and boaters who drive up from the cities.
Ready for renewal!
Unfortunately, there were no hydrologists among the volunteers. While the lake water just outside the marina is always pristine, the water inside did not flush and was stagnant, algae-choked and infested with invasive catfish. There were plenty of other issues. An island took up valuable space in the middle of the basin. Boats berthed around the perimeter were pile-tied with their bows to a crumbling timber sea wall. The “boaties,” many of them aging, had to clamber onto the pointy end with their groceries in their arms and shuffle alongside the deckhouse to the cockpit.
Motuoapa Marina was loved, but long past its useful life. There was no water, no electricity, no security, no lighting and no services. Part of the marina was on the boundary of private land and half the boaters were effectively trespassing to get to their boats. Worst of all, due to a lake level that fluctuates by 1.4 meters over a year, boaters couldn’t access their berths or navigate the channel during low water.
And you think your marina has problems!
Not all composite products are created equal, and not all FRP rods are suitable for use in the construction of pontoons.
The FRP pontoon approved Thru-Rod from Pultron Composites is a highly specialized product. It was developed by Pultron in partnership with world marina builder Bellingham Marine exclusively for use in floating dock systems.
Pultron’s one-of-a-kind FRP thru-rod will not fatigue or deform under long term stress. It has tremendous tensile, shear, and thread strength. It is specially designed to withstand the dynamic forces and corrosive nature of the marine environment. The rod’s specialized performance properties are directly related to the composite mix, a unique thread design, and use of a specialized nut.
There is great variation between products within the composite industry. By definition, a composite is made up of various parts. While products from different manufacturers may look similar their physical, chemical and performance properties most likely differ.
Therefore, it is important to know the difference between an FRP rod that has been designed and approved for use in a pontoon system versus one that has not been approved.
Incredible surroundings, increased economic wealth, and a safe and secure social environment make South Korea an intriguing market for the boating and marina industries. During the last decade, a great deal of effort has been placed by the government as well as private investors on improving the region’s boating infrastructure.
Marina Development in Asia
However, the country’s weak sailing culture and lack of experience in the construction and management of modern boating facilities has been a major hurdle in moving the industry forward at a faster rate. Albeit slow, progress is coming. The opening of Wangsan Marina, a contemporary boating facility in Incheon, South Korea, is opening the door to boating for many Koreans who did not have the opportunity before. Prior to the opening of Wangsan, there were no large scale marinas in or around Seoul’s major metropolitan area. With 266 moorings and a dock facility on par with the world’s most modern marinas, Wangsan is expected to have a major impact on the market and be a key force in setting a new standard for boating facilities in South Korea.
The concept for Wangsan Marina was to build a start-of-the-art competitive sailing venue for the 2014 Asian Games that could later serve as a public marina with amenities and services that would cater to domestic as well as international boaters.